110kv transmission line Composite Suspension Insulators

110KV composite insulator is used for power transmission line in badly polluted area with best quality and low price. General Introduction

HDIS---Suspension Composite Insulator Series

HDDS---Composite Insulator ANSI class DS Series

HDPIN---Pin type composite Insulator Series

HDIP---Post composite Insulator Series

HDILP----Line Post composite Insulator Series

Design Feature

The composite insulator series consisit of fiberglass epoxy resin lead-out rod, silicon rubber housing and hardware. Through once-molding technology and special, the silicon rubber housing and core rod were tightly integrated, so accidents caused by the interface electrical breakdown are avoided. With special colloid installation and compression Joint Technique in the connection of the fiberglass epoxy reisn lead-out rod and the hardware, the insulator has the advantages of high mechanical strength, nice figure, small volume, less weight. Another advantage is the hardware which plated Zinc to resist erosion, can be interchanged with pocelain insulation.

Performance

I Excellent Electrical characteristics, high mechanical strength, and the extension intensity of fiberglass epoxy resin lead out rod has 2 times stronger than general steel, 10 times higher than porcelain material. It could be more safe and reliable.

II Good resistance to soiling and flashover, not require clean. The flashover voltage is 1.6-2 times than the same creepage of porcelain insulator. It is very useful in heavy pollution areas.

III Small volume, light weight,(only 1/6-1/19 of the porcelain with the same voltage level) flexible structure, convenient to transportation and installation.

IV The silicon rubber housing has great hydrophobic property, which can protect against inside wet, not require the monitor of preventative and clean, reduce daily maintenance.

V Good sealing performance, strength antielectrical erosion, the tolerance leakage degree reaches TMA 4.5 degree, the products have excellent resistance to erosion, resistance to low temperature and can be applicable for the ambient temperature from -40°C to +50°C

VI Good shock resistance and collision resistance to prevent crash, bend and wrest. It can be interchanged with porcelain and glass insulator.

  Suspension Composite Insulator Series

Model	Rated Voltage(kV)	Mechanical Load(kN)	Joint Structure mark	Section Length(mm)	Min. arcing Distance(mm)	Min Minimal creepage distance(mm)	Lightning Impulse Withstand Voltage(peak)kV	Power Frequency Withstand Voltage(kV)	Sheds Quantity
HDIS-15/70	15	70	16	400	260	550	130	60	4
HDIS-15/100	15	100	16	400	260	550	130	60	4
HDIS-24/70	24	70	16	450	320	712	165	70	5
HDIS-24/100	24	100	16	450	320	712	165	70	5
HDIS-36/70	36	70	16	650	500	1015	230	95	8
HDIS-36/100	36	100	16	650	500	1015	230	95	8
HDIS-69/70	69	70	16	940	700	1900	410	185	16
HDIS-69/100	69	100	16	940	700	1900	410	185	16
HDIS-110/70	110	70	16	1240	1000	3150	550	230	25
HDIS-110/100	110	100	16	1240	1000	3150	550	230	25
HDIS-220/100	220	100	16	2240	1900	6300	1000	395	52
HDIS-220/160	220	160	20	2240	1900	6300	1000	395	52

We propose to use corona ring at 110kV and above

Corona ring is neccesary at 220kV and above.

Different end fitting type are available on request.

For application beyond the range listed here,please contact us for details.

Station Post Composite Insulator Series

Model	Rated Voltage(kV)	Rated CantileverLoad(kN)	Section Length(mm)	Min. Arcing Distance(mm)	LightningImpulse Withstand(BIL)kV	Power FrequencyWithstand(wet)kV	Leakage Distance(mm)
HDIP-15/4	15	4	250	180	85	45	380
HDIP36/6	36	6	445	415	185	80	1320
HDIP69/8	69	12	770	615	325	140	1670
HDIP132/4	132	10	1200	1080	550	230	2750

Line Post Insulator Series

Model	Rated Voltage(kV)	Rated CantileverLoad(kN)	Section Length(mm)	LightningImpulse Withstand(BIL)kV	Power FrequencyWithstand(wet)kV	Leakage Distance(mm)	NO. of Sheds
HDILP-33	33	12.5	630	260	130	1330	7

Model	Rated Voltage(kV)	Rated CantileverLoad(kN)	Section Length(mm)		LightningImpulse Withstand(BIL)kV	Power FrequencyWithstand(wet)kV	Leakage Distance(mm)	NO. of Sheds
			A	B
HDILP-69	69	11.1	556	660	340	195	1420	8
HDILP-115	115	9.5	940	1115	620	295	2130	12
HDILP-138	138	6.6	1245	1510	760	430	3150	18

Composite Insulator ANSI Class DS Series

Specification	Unit	HDDS-1	HDDS-2	HDDS-3	HDDS-4
Voltage Class	kv	15	25	28	35
ANSI Class	—	DS15	DS25	DS28	DS35
Specified MechnicalLoad(SML)	kN	70	70	70	70
Section Length	mm	330	440	480	530
Dry Arcing Distance	mm	203	300	340	404
Leakage Distance	mm	430	680	792	990
Low FrequencyDry Flashover	kV	110	130	150	200
Low Frequency Wet Flashover	kV	75	110	130	160
Critical Impulse Flasover(Pos)	kV	140	200	260	325
No. of Sheds	—	4	6	7	9

  The above describes insulators with clevis and togue end fittings.

these products are also available with ball and socket end fittings

Pin Type Composite Insulator Series

Specification	HDPIN-15	HDPIN-24	HDPIN-33
Rated Voltage(kV)	15	24	33
Routin Test Load(kN)	6	12.5	12.5
Section Length(mm)	260	310	560
Leakage Distance	460	630	1330
Lightning Impulse Withstand(Pos)BIL(kV)	110	150	260
Power FrequencyWithstand(wet)(kV)	45	65	130
Power frequencyWithstand(dry)(kV)	60	85	155
No. of Sheds	3	5	7

110kv transmission line Composite Suspension Insulators